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<h2>濟(jì)南佑泰環(huán)?？萍加邢薰?/h2> <span>地址：山東濟(jì)南刁鎮(zhèn)辛寨工業(yè)園<br> 手機(jī)：13365412334<br> </span> <p>咨詢熱線<i>15665879292</i></p> </div> </div> </div> <div id="9ael7hzv" class="subright fr"> <div id="9ael7hzv" class="conBox"> <div id="9ael7hzv" class="ArticleTitle"> <h1>噴砂房技術(shù)方案</h1> </div> <div id="9ael7hzv" class="ArticleMessage"><span>發(fā)布時(shí)間：2022-04-23 10:44</span><span>人氣：<i id="hits"><s id="rrzJsIdViewCount" style="display: inline;color:inherit;text-decoration:none;"><script type="text/javascript" src="/index.php/view/count.asp?t=article&id=221" async></script></s></i></span></div> <div class="9ael7hzv" id="article" class="ArticleTencont"> <p> <p>　　噴砂房主要用于清理構(gòu)件和鋼材表面的銹層、氧化皮、焊渣等，構(gòu)件和鋼材經(jīng)噴砂處理后，表面具有一定的粗糙度，提高了漆膜與鋼材表面的附著力，相應(yīng)提高了產(chǎn)品抗腐蝕能力和表面質(zhì)量。</p><p><br/></p><p>　　噴砂清理系統(tǒng)主要設(shè)備有：噴砂清理室體、噴砂系統(tǒng)、磨料循環(huán)系統(tǒng)、通風(fēng)循環(huán)系統(tǒng)、送風(fēng)系統(tǒng)、照明系統(tǒng)、墻體防護(hù)、工件輸送系統(tǒng)、對開氣動(dòng)大門、電控系統(tǒng)等組成。</p><p><img src="/storage/images/20211102/psf.jpg"/></p><p><br/></p><p>　　一、主要優(yōu)點(diǎn)：</p><p><br/></p><p>　　1、本設(shè)備采用一缸一槍電控噴砂機(jī)，不但增大了噴砂效率和噴砂壓力，還節(jié)省了能源，增大備用噴槍數(shù)量。</p><p><br/></p><p>　　2、采用自動(dòng)化程度高的噴砂系統(tǒng)。</p><p><br/></p><p>　　3、解決噴砂作業(yè)時(shí)產(chǎn)生的粉塵對環(huán)境的污染。</p><p><br/></p><p>　　4、磨料自動(dòng)地回收、分選與貯存，減輕了工人的勞動(dòng)強(qiáng)度，提高了磨料的利用率。</p><p><br/></p><p>　　5、生產(chǎn)和工作不受環(huán)境影響。</p><p><br/></p><p>　　6、能使操作者得到衛(wèi)生條件和安全規(guī)范的工作條件。</p><p><br/></p><p>　　二、設(shè)備的主要結(jié)構(gòu)</p><p>　　設(shè)備主要由噴砂房體、臺車輸送系統(tǒng)、磨料分離器、儲(chǔ)丸斗、除塵系統(tǒng)、電氣控制系統(tǒng)等組成。</p><p><br/></p><p>　　三、工藝流程</p><p><br/></p><p>　　工件吊放在臺車上、進(jìn)入噴砂房→噴砂→丸料回收吸塵→工件出噴砂房</p><p><br/></p><p>　　1、噴砂房房體 </p><p><br/></p><p>　　1.1噴砂房</p><p><br/></p><p>　　噴砂房是噴砂作業(yè)的工作場所,房體上部為箱形，下部為錐形，房體采用型鋼做基本框架,外面覆積木式波形鋼板（由優(yōu)質(zhì)Q235鋼板折彎成型）或夾芯板材，焊接而成外形美觀大方、安裝便捷、耐腐蝕性能高、抗震性強(qiáng)，具有很好的絕熱隔音功能。室體內(nèi)平面采用鋼構(gòu)網(wǎng)狀結(jié)構(gòu)鋪有橡膠板，并設(shè)有小車軌道。房體的側(cè)頂部布有迷宮進(jìn)氣口及勻流板，噴砂作業(yè)時(shí)噴出的砂料不會(huì)通過進(jìn)氣口飛濺到房體外面，勻流板可將從進(jìn)氣口進(jìn)入的空氣分配到房體的整個(gè)水平截面，然后自上而下移動(dòng)，保證噴砂房的清晰度。在錐形集丸斗上上邊裝有網(wǎng)格、踏板，以陰隔雜物，保護(hù)螺旋輸送機(jī)。采用平推門，工件進(jìn)入室體后，關(guān)門進(jìn)行操作。丸砂及粉塵不會(huì)飛出，較好地解決了彈丸飛濺問題。</p><p><br/></p><p>　　1.2對開大門</p><p><br/></p><p>　　噴砂室縱向一端開門（也可兩端開門，單向進(jìn)出），軌道鋪至噴砂室內(nèi)，工件輸送車由一端進(jìn)出。</p><p><br/></p><p>　　1.3室體內(nèi)襯膠板</p><p><br/></p><p>　　噴砂室內(nèi)襯3mm橡膠板，防止丸料對板壁的沖擊磨損，同時(shí)增加室內(nèi)照明度。橡膠板通過壓條壓在房體墻體上（一直到地面處），板與板之間重疊連接，能方便更換。</p><p><br/></p><p>　　1.4收料</p><p><br/></p><p>　　布置在房體中間下部，在地平面以下，由一條橫向“V”形槽形成密封的鋼構(gòu)底部。用人工回收沙粒?；蛘哂媒g龍把砂絞出。</p><p><br/></p><p>　　1.5照明系統(tǒng)</p><p><br/></p><p>　　室體頂部安裝菲利普金鹵燈，燈罩采用鋼化玻璃防護(hù)，燈具在布置上應(yīng)充分考慮光照強(qiáng)度及舒適感，沒有光線死角，確保工人作業(yè)時(shí)有一個(gè)良好的工作環(huán)境。</p><p><br/></p><p>　　2、輸送機(jī)構(gòu)</p><p><br/></p><p>　　小車驅(qū)動(dòng)系統(tǒng)可根據(jù)工件形狀做相應(yīng)的托架，可由人工拖動(dòng)。</p><p><br/></p><p>　　5．分離器</p><p><br/></p><p>　　設(shè)置在除塵箱下部，將收集的砂料進(jìn)行自動(dòng)分選，把粉塵、灰、雜質(zhì)、合格彈丸自動(dòng)分選開來，確保噴砂系統(tǒng)正常運(yùn)行，同時(shí)使噴砂質(zhì)量相當(dāng)穩(wěn)定。粉塵自動(dòng)排出，由專門容器收集，雜質(zhì)定期清除。</p><p><br/></p><p>　　6．噴砂主機(jī)</p><p><br/></p><p>　　噴砂主機(jī)采用壓入式噴砂，由噴砂罐、組合閥、磨料閥、砂管、噴槍和氣控系統(tǒng)等組成。（需方自購）</p><p><br/></p><p>　　6.1噴砂罐罐體（壓力容器）由專業(yè)壓力容器制造廠嚴(yán)格按照ASME標(biāo)準(zhǔn)設(shè)計(jì)制造,并經(jīng)勞動(dòng)部門檢驗(yàn)合格。一個(gè)噴砂罐裝置1把噴槍。配有下料倉低料位感應(yīng)器，上料倉高料位感應(yīng)器，并與出砂箱加料閥、進(jìn)氣電氣控制聯(lián)動(dòng)，以保證當(dāng)下料倉無料時(shí)，始終能得到補(bǔ)充；上料倉滿時(shí)，加料閥會(huì)自動(dòng)關(guān)閉。</p><p><br/></p><p>　　6.2組合閥是噴砂機(jī)的主機(jī)的核心控制元件。噴砂系統(tǒng)工作時(shí)要求砂料連續(xù)循環(huán)，當(dāng)需要儲(chǔ)砂斗向噴砂主機(jī)內(nèi)落砂時(shí)，泄壓閥需提前進(jìn)行泄漏壓，采用組合閥泄壓時(shí)含塵空氣不允許進(jìn)入閥件內(nèi)部。</p><p><br/></p><p>　　砂閥是噴砂作業(yè)開啟、關(guān)閉的控制元件，應(yīng)無級調(diào)節(jié)砂量的大小，要求質(zhì)量可靠、調(diào)整方便、維護(hù)簡單。砂閥的開啟由氣動(dòng)控制，當(dāng)控制口有氣壓信號時(shí)，砂閥的活塞帶動(dòng)閥桿頂起，砂閥開啟，通過調(diào)整調(diào)節(jié)帽的位置，可調(diào)節(jié)砂閥的開啟量，控制砂料的流量，砂閥中與砂料接觸的閥桿和閥套由硬質(zhì)合金碳化鎢制作。為便于砂閥的檢修，在砂閥與罐體之間安裝有砂料截止閥，防止拆卸砂閥時(shí)將罐中的砂料全部放出。</p><p><br/></p><p>　　6.3噴槍選用超音速高速噴槍，它具有一個(gè)文氏形的噴管，氣流在進(jìn)入高速噴砂槍的收縮段時(shí)，開始加速直至音速；當(dāng)達(dá)到文氏管的直段時(shí)，氣流速度穩(wěn)定在音速，氣流到達(dá)文氏管的擴(kuò)張段時(shí)繼續(xù)加速達(dá)到超音段，在超音速階段，氣流急劇膨脹，噴嘴從圓周分布的二次補(bǔ)氣孔吸入大量的輔助空氣，將砂料進(jìn)一步加速。噴砂槍的收縮段、直段和擴(kuò)張段全部由碳化硼制造，工作壽命長。</p><p><br/></p><p>　　7．除塵系統(tǒng)</p><p><br/></p><p>　　系統(tǒng)配備一臺旋風(fēng)式除塵器。1臺脈沖式濾芯除塵箱、風(fēng)機(jī)及管道等組成。粉塵經(jīng)除塵器處理之后高空排放，排放濃度低。</p><p><br/></p><p>　　濾筒</p><p><br/></p><p>　　國內(nèi)現(xiàn)在使用及制作的濾筒大多為Ф320×660，用于除塵設(shè)備及粉末涂裝行業(yè)的粉末回收，它由橡膠墊、鍍鋅鋼板網(wǎng)、濾材、上下端蓋組成，單只重量為8.5kg左右。</p><p><br/></p><p>　　濾材 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