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<strong>脈沖布袋除塵</strong>器有以下優(yōu)點(diǎn)：除塵效率高，可捕集0.3nm以上的粉塵，使含塵氣體凈化到/m3甚至以下。附屬設(shè)備少，投資省，技術(shù)要求沒有電除塵器那樣高，維護(hù)方便。能捕集電除塵器難以回收的粉塵；并且在一定程度上能收集硝化物、硫化物等化合物。對負(fù)荷變化適應(yīng)性好，適宜捕集細(xì)微而干燥的粉塵，所收的干塵便于處理和回收利用。布袋除塵器應(yīng)用廣泛，為凈化環(huán)境做出了很大貢獻(xiàn)，在實(shí)踐應(yīng)用中，影響布袋除塵器工作效率的因素有以下幾方面。</p><p><img src="/storage/images/20211030/mmexport1650164666243.jpg" width="745" height="522" border="0" vspace="0" title="木工布袋除塵器發(fā)貨" alt="木工布袋除塵器發(fā)貨" style="width: 745px; height: 522px;"/></p><p style="text-align: center;"><span style="font-size: 14px; color: rgb(255, 87, 34);">布袋除塵設(shè)備發(fā)貨</span></p><p> <strong> 一、清灰效果對除塵效率的影響</strong>，除塵效率的高低與清灰效果有著直接關(guān)系，對于布袋除塵來說新濾袋投入使用后，剛開始除塵效果并不理想。由于新濾料空隙較大，剛開始過濾時(shí)，一部分粉塵會(huì)從濾料的空隙處逸出。隨著過濾的進(jìn)行，濾袋表面逐漸形成一層粉塵層，靠著這部分粉塵初層的過濾，除塵效果越來越好，系統(tǒng)阻力逐漸上升。根據(jù)除塵器的大小，布袋除塵器設(shè)備阻力一般在1200～1500Pa，過濾風(fēng)速1．2～1．7m／rain。當(dāng)系統(tǒng)阻力值處于此范圍內(nèi)除塵運(yùn)行效率***佳。當(dāng)阻力超過該值時(shí)，除塵效率開始下降，阻力的上升使得過濾風(fēng)速下降，根據(jù)Q—VF(Q為系統(tǒng)風(fēng)量；V為過濾風(fēng)速；F為過濾面積)，當(dāng)過濾風(fēng)速下降時(shí)系統(tǒng)風(fēng)量減少，吸塵點(diǎn)風(fēng)量也同步下降，小于設(shè)計(jì)風(fēng)量時(shí)，粉塵無法有效控制，除塵效果變壞。另一方面阻力增加會(huì)使一部分粉塵通過濾袋空隙排出，造成濾袋損壞，排放濃度增加，除塵效率下降。因此，必須及時(shí)清除濾袋上過多的粉塵，保持系統(tǒng)阻力穩(wěn)定。</p><p> </p><p><img src="/storage/images/20211030/20150513_074621.jpg" width="745" height="559" border="0" vspace="0" title="家具廠布袋除塵器內(nèi)部管道" alt="家具廠布袋除塵器內(nèi)部管道" style="width: 745px; height: 559px;"/></p><p style="text-align: center;"><span style="font-size: 14px; color: rgb(255, 87, 34);">家具廠布袋除塵器內(nèi)部管道</span></p><p><strong> 二、除塵器密封性對效率的影響</strong>，隨著除塵器使用時(shí)間的延長，設(shè)備老化、密封性下降。除塵器密封性能下降也能就是漏風(fēng)增加，不僅使系統(tǒng)能耗增加，而且使各管道分配的風(fēng)量減少，整個(gè)除塵系統(tǒng)的運(yùn)行效率下降，漏風(fēng)的主要原因有：</p><p> (1)除塵器法蘭之間密封材料的老化以及灰倉振動(dòng)器的振動(dòng)可能造成的焊縫開裂。</p><p> (2)人孔門或檢查門封密不嚴(yán)，由于人孔門或檢查門經(jīng)常使用，在使用過程中造成密封材料的損壞，產(chǎn)生一定的漏風(fēng)。</p><p> (3)灰倉鎖氣裝置(卸灰閥、插板閥)的不正確操如：放灰時(shí)將灰斗中的灰放空，使一部分空氣從卸灰閥或插板閥的空隙中進(jìn)入除塵器內(nèi)部，使清除下來的灰被帶人上部過濾室，惡化了過濾工況從而使除塵效率下降。</p><p> 以上情況都屬于除塵器漏風(fēng)，使管道系統(tǒng)之外的風(fēng)量進(jìn)入除塵器，吸塵罩處理的風(fēng)量減少了，吸塵效果下降，崗位粉塵濃度增加了。</p><p><img src="/storage/images/20211030/11e3e89fb40056ca1cefa7e59c13da0e.jpg" width="745" height="560" border="0" vspace="0" title="袋式除塵器" alt="袋式除塵器" style="width: 745px; height: 560px;"/></p><p style="text-align: center;"><span style="font-size: 14px; color: rgb(255, 87, 34);">袋式除塵器</span></p><p> <strong> 三、管道系統(tǒng)的影響，</strong>吸塵罩及管道是除塵系統(tǒng)的重要組成部分，其對除塵效率的影響也很重要，主要表現(xiàn)在：</p><p> (1)管道破損或積灰對除塵性能的影響。管道破損是由于粉塵的沖刷(管道內(nèi)風(fēng)速達(dá)1O～18m／s)或空氣中水蒸汽對管道的腐蝕造成的，管道的破損增加了系統(tǒng)風(fēng)量，使吸塵點(diǎn)分配的風(fēng)量不足，除塵效率下降。管道積灰是由于管道內(nèi)粉塵流速小于設(shè)計(jì)值(系統(tǒng)風(fēng)量下降或該管道上閥門被關(guān)小)造成的。如果不及時(shí)清理，管道的阻力會(huì)進(jìn)一步上升，從而造成風(fēng)量進(jìn)一步下降，如此惡性循環(huán)給除塵效果帶來不利影響，積灰嚴(yán)重的可能造成管道的堵塞甚至坍塌。</p><p> (2)吸塵罩對除塵效果的影響。吸塵罩的作用是控制塵源擴(kuò)散，對粉塵進(jìn)行收集，一旦吸塵罩損壞或密封不嚴(yán)就無法有效控制塵源，使除塵效率下降。</p><p> </p><p><img src="/storage/images/20211030/3d1b0ca96ff0de5951dec6375e5555e2.jpg" width="745" height="798" border="0" vspace="0" title="小型布袋除塵器" alt="小型布袋除塵器" style="width: 745px; height: 798px;"/></p><p style="text-align: center;"><span style="font-size: 14px; color: rgb(255, 87, 34);">小型布袋除塵器</span></p><p><strong> 四、改進(jìn)除塵效果的相差措施：</strong></p><p> 4．1提高清灰效果清灰效果取決于清灰的周期與時(shí)間，如清灰時(shí)間過長或強(qiáng)度過大，將使濾袋上附著的粉塵初層被清落掉，容易造成濾袋泄漏和破損。而清灰時(shí)間過短，濾袋上的粉塵尚未完全清落掉，就轉(zhuǎn)入收塵作業(yè)，將使阻力很快恢復(fù)，并逐漸增高，***佳狀況應(yīng)該是使濾袋的平均阻力接近水平線。目前，除塵清灰一般采用定壓差方式，當(dāng)系統(tǒng)阻力值上升到設(shè)定值，清灰系統(tǒng)開始工作，阻力值下降到設(shè)計(jì)值清灰系統(tǒng)停止工作。這樣的清灰方式及時(shí)高效，做到了清灰周期盡可能的長，而清灰時(shí)間又較短。</p><p><img src="/storage/images/20220408/a0949877aa5b6fafb336658d31327272.jpg" width="745" height="716" border="0" vspace="0" title="" alt="" style="width: 745px; height: 716px;"/></p><p>但由于設(shè)備長期運(yùn)行，測量壓差的管子在過濾室內(nèi)的一端容易堵住，使壓差計(jì)失靈，清灰不能正常工作。如發(fā)生濾袋脫落，氣流發(fā)生短路，系統(tǒng)壓差下降，壓差計(jì)測量值達(dá)不到設(shè)計(jì)值或達(dá)到設(shè)計(jì)值的時(shí)間延長了，也可能使清灰效果下降。為避免這種情況的出現(xiàn)，建議對現(xiàn)有清灰控制方式進(jìn)行改進(jìn)，采用定壓差和定時(shí)混合控制方式，當(dāng)壓差值達(dá)到設(shè)定值時(shí)，清灰系統(tǒng)啟動(dòng)，如果發(fā)生上述情況壓差達(dá)不到設(shè)計(jì)值則由時(shí)間信號控制啟動(dòng)清灰系統(tǒng)。這樣就避免了不能及時(shí)清灰，除塵效率下降的現(xiàn)象，同時(shí)在日常工作中注意對測壓管道的清掃和維護(hù)，保證清灰機(jī)構(gòu)正常工作，提高清灰效果和除塵系統(tǒng)的運(yùn)行效率。</p><p> 4．2改進(jìn)除塵器的密封性</p><p> (1)定期對除塵器做氣密性檢查，找出漏風(fēng)原因及部位，更換密封材料或修補(bǔ)開裂的焊縫。</p><p> (2)對經(jīng)常使用的人孔，檢查孔做定期檢查，做為設(shè)備日常點(diǎn)檢內(nèi)容，發(fā)現(xiàn)問題及時(shí)處理。</p><p> (3)我廠除塵器灰倉沒有設(shè)高低料位，建議增設(shè)高低料位，以便及時(shí)卸灰，防止高料位或空料位給除塵效率帶來的不利影響。在沒有料位計(jì)的情況下可以用錘子敲打灰斗，根據(jù)經(jīng)驗(yàn)判斷料位高低，準(zhǔn)確進(jìn)行卸灰操作。</p><p><img src="/storage/images/20211030/342073112435fb9e5966e8fd812947d4.jpg" width="745" height="563" border="0" vspace="0" title=" 木工布袋除塵器" alt=" 木工布袋除塵器" style="width: 745px; height: 563px;"/></p><p style="text-align: center;"><span style="font-size: 14px; color: rgb(255, 87, 34);">木工布袋除塵器</span></p><p> 4．3加強(qiáng)管道系統(tǒng)維護(hù)</p><p> (1)、定期檢查水平管道積灰情況，在水平管道上開清掃孔，每半年檢查清掃一次，同時(shí)對管道內(nèi)風(fēng)速，壓力進(jìn)行測量。如小于設(shè)計(jì)值，將該管道上閥門調(diào)大，使各管道流量平衡，從而使系統(tǒng)效率達(dá)到***佳狀態(tài)。對管道的破損不能采用降低風(fēng)速的辦法，由于管道彎頭處易磨損，可能采用新材料對彎頭進(jìn)行處理，增強(qiáng)抗磨性，延長使用壽命。</p><p> (2)、加強(qiáng)吸塵罩的維護(hù)，尤其是吸塵罩的密封要保證完好，吸塵罩上的閥門要正確使用，不可關(guān)閉過緊使風(fēng)量降低，加強(qiáng)對檢修的管理，及時(shí)恢復(fù)拆除的吸塵罩。皮帶機(jī)上的紙屑、煙頭、垃圾要及時(shí)清理，防止進(jìn)入吸塵罩，以免造成管道和除塵器的堵塞。</p><p><img src="/storage/images/20220408/efd672f0e3e052bab8960e3965b4c65c.jpg" width="745" height="845" border="0" vspace="0" title="" alt="" style="width: 745px; height: 845px;"/></p><p> （3）、效果清灰系統(tǒng)是保證除塵器正常運(yùn)行的重要環(huán)節(jié)，正常清灰可能使布袋除塵器在設(shè)計(jì)系統(tǒng)壓力范圍內(nèi)運(yùn)行，其阻力值基本上在一個(gè)合理的范圍內(nèi)，不會(huì)發(fā)生布袋堵塞，除塵運(yùn)行經(jīng)濟(jì)而且高效。除塵器密封性的提高減少了系統(tǒng)漏風(fēng)率，對保證除塵效果起到重要保證。經(jīng)常對管道系統(tǒng)進(jìn)行維護(hù)，防止管道堵灰，降低系統(tǒng)阻力，也為除塵器的安全高效運(yùn)行打下了堅(jiān)實(shí)的基礎(chǔ)。</p><p> 五、結(jié)語：影響除塵運(yùn)行效率的原因有許多，本文從實(shí)踐出發(fā)對影響除塵運(yùn)行效率的原因進(jìn)行探討，以加強(qiáng)對除塵系統(tǒng)的維護(hù)和管理，有效提高除塵運(yùn)行效率。</p><p><img src="/storage/images/20211030/8b45cfd74a67984208e3e8671a4e5d22.jpg"/></p><p style="text-align: center;"><span style="color: rgb(248, 18, 18); font-size: 14px;"><strong>直落式布袋除塵器</strong></span><br/></p></p> </div> <div id="9ael7hzv" class="clear"></div> <div id="9ael7hzv" class="reLink clearfix"> <div id="9ael7hzv" class="prevLink"> <a href="/index.php/qishuifenliji/damochuchenshebei/181.html">上一篇：木工家具廠中央除塵系統(tǒng)設(shè)計(jì)案例</a> </div> <div id="9ael7hzv" class="nextLink"> <a href="/index.php/qishuifenliji/damochuchenshebei/188.html">下一篇：布袋除塵設(shè)備設(shè)計(jì)</a> </div> </div> <p style="text-align: left;"> <span style="font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; color: rgb(0, 100, 0);"><span style="font-weight: bolder;">溫馨提示：</span> </span><br style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; white-space: normal;"/><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", 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