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(len - 1) : currentIndex - 1; showImage(next); } //下一張事件 $("#aNext").click(function(){ ShowNext(); if($(".active").position().left >= 144 * 5){ $("#btnNext").click(); } }); //上一張事件 $("#aPrev").click(function(){ ShowPrep(); if($(".active").position().left <= 144 * 5){ $("#btnPrev").click(); } }); //初始化事件 $(".OriginalPicBorder").ready(function(){ ShowNext(); //綁定縮略圖點擊事件 $('#ThumbPic li').bind('click',function(e){ var count = $(this).attr('rel'); showImage(parseInt(count) - 0); }); }); </script> <div class="mmoy8ssk" id="article" class="ArticleTencont"> <p><p><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;"><span style="font-weight: bolder;">一、</span></span><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; font-size: 14px;"> </span><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;"><span style="font-weight: bolder;">脈沖布袋除塵器</span></span><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;"><span style="font-weight: bolder;">設計參數(shù)</span><br/>1.1設計風量<br/>根據(jù)廠房提供的廠房、設備資料及生產(chǎn)工藝流程布置的實際情況，結合不同種類的可燃性粉塵不應合用同一除塵系統(tǒng)的原則，所以除塵系統(tǒng)設計為壹套。<br/>1.2 設計目標<br/>除塵效率：≥99.9% ，吸塵風速30米/秒，粉塵排放濃度：＜60mg/m<span style="font-size: 12px; line-height: 0; position: relative; vertical-align: baseline; top: -0.5em;">3</span><br/>1.3 項目施工內(nèi)容<br/>本項目工程實施內(nèi)容包含以下幾個方面：<br/>A) 整套除塵系統(tǒng)工藝及設備設計、制造和安裝；<br/>B) 吸塵管網(wǎng)的設計、制造和安裝；<br/>C) 控制系統(tǒng)的設計、安裝；<br/>D) 系統(tǒng)的調(diào)試及試運行。<br/></span></p><p><img src="/storage/images/20211030/7362c9b4f3d3baf5fbbc58f13985972c.jpg"/></p><p><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;">二、方案說明<br/>除塵系統(tǒng)采用負壓式收塵裝置。含塵空氣由中部進風口進入除塵器箱體內(nèi)，因氣流體積突然擴張流速驟然降低，顆粒較大的灰塵在自身重量的作用下從含塵氣流中沉降到下箱體灰斗內(nèi)，其余塵粒由于濾袋的篩選、碰撞、鉤住、擴散、靜電等各種效應的作用，被滯留在濾袋外壁。凈化后的氣體通過濾袋經(jīng)文氏管從上箱體出氣口排出，當支流在濾袋外壁的塵粒不斷增加時，使除塵器阻力不斷增大，為了保證除塵器的阻力控制在限定的范圍之內(nèi)，由脈沖控制儀發(fā)出信號循序打開電磁脈沖閥，使氣包內(nèi)的壓縮空氣由噴吹管各噴吹孔噴射到對應的濾袋中心（稱為一次風），并由高速氣流誘導數(shù)倍于一次風的周圍空氣（稱為二次風）進入濾袋，造成濾袋瞬間急劇膨脹，由于反向脈沖氣流的沖擊作用很快消失，濾袋又急劇收縮。這樣膨脹、收縮，使積附在濾袋外壁上多余的塵粒貝清洗，落下的灰塵經(jīng)排灰系統(tǒng)排出，使濾袋得到清洗。<br/>由于清灰是一次分別像幾組濾袋進行，并不切斷需處理的含塵空氣，所以在清灰工程中，除塵器的處理能力保持不變。其清灰（脈沖）間隔、寬度、周期要按照塵粒性質，含塵濃度及過濾風速的具體情況進行調(diào)整。</span></p><p><img src="/storage/images/20211030/d4c7907e0308e377e9746ec1f1f27b0a.jpg"/></p><h2 style="font-size: 18px; line-height: 40px; color: rgb(37, 140, 68); padding-left: 20px; background-color: rgb(245, 245, 245); margin-top: 20px; border-left: 3px solid rgb(37, 140, 68); border-right: 3px solid rgb(37, 140, 68); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; white-space: normal;"><span style="font-size: 16px;">2.1 粉塵的捕集</span></h2><p><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;">在車間各揚塵點采用吸罩通過吸塵管道進入布袋除塵器，后通過布袋再次收集，經(jīng)過過濾后的凈化氣體通過風機排出。</span><br style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; font-size: 14px; white-space: normal;"/></p><h2 style="font-size: 18px; line-height: 40px; color: rgb(37, 140, 68); padding-left: 20px; background-color: rgb(245, 245, 245); margin-top: 20px; border-left: 3px solid rgb(37, 140, 68); border-right: 3px solid rgb(37, 140, 68); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; white-space: normal;"><span style="font-size: 16px;">2.2 除塵器的箱體</span></h2><p><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;">2.2.1箱體的設計強度能夠承受采取防爆措施后產(chǎn)生的***大爆炸壓力（即0.02MPa），箱體外側設置加強筋。箱體板強度計算公式：Imin= qL^4/（384fE）。式中，q單根型鋼承受的載荷，L型鋼長度，f型鋼允許的變形撓度，E彈性模量。<br/>2.2.2除塵器箱板灰斗內(nèi)部的夾角作圓弧化處理，防塵板斜度小于70度，灰斗的斜角大于70度。<br/>2.2.3箱體內(nèi)部表面光滑，防銹處理。<br/>2.2.4除塵器配備脈沖閥檢修平臺、登高爬梯以及除塵器頂部欄桿。檢修平臺欄桿和除塵器頂部欄桿下端配10公分高踢腳線，防止異物墜落。<br/>2.2.5除塵器與進出風管及卸灰閥采用法蘭連接，連接處進行導電跨接，除塵器及風機設置防靜電接地裝置。</span></p><p><img src="/storage/images/20211030/b8edb73a32a6d167f0528e5dba43d544.jpg"/></p><p><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;"></span><br style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; font-size: 14px; white-space: normal;"/></p><h2 style="font-size: 18px; line-height: 40px; color: rgb(37, 140, 68); padding-left: 20px; background-color: rgb(245, 245, 245); margin-top: 20px; border-left: 3px solid rgb(37, 140, 68); border-right: 3px solid rgb(37, 140, 68); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; white-space: normal;"><span style="font-size: 16px;">2.3 除塵器清灰系統(tǒng)（脈沖閥及氣包安裝在除塵器外，并配置檢修平臺）</span></h2><p><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;">2.3.1 噴吹系統(tǒng)由控制箱（含脈沖控制儀）、電磁脈沖閥、噴吹管氣包等組成。每個電磁閥控制一排濾袋的清灰（即30個），電磁脈沖閥由脈沖控制儀發(fā)出信號，從開啟到關閉形成一次氣脈沖，造成濾袋內(nèi)瞬間正壓沖擊，實行清灰。對一排濾袋噴吹的時間稱脈沖寬度，相鄰兩排濾袋噴吹間隔時間稱脈沖間隔；對每一排濾袋都進行過一次噴吹的時間稱脈沖周期。根據(jù)濾袋清灰要求，通過脈沖控制儀的調(diào)整設定，實行自動控制。<br/>2.3.2 噴吹系統(tǒng)設置清灰壓力監(jiān)測報警裝置，顯示在的儀表上。<br/>2.3.3 清灰氣源采用凈化后的除水、脫油氣體。<br/><img alt=" 脈沖布袋除塵器安裝" src="http://localhost/uploads/allimg/201130/1-201130191K0G1.jpg" title=" 脈沖布袋除塵器" style="border-style: none; height: 590px; width: 800px;"/></span><br style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; font-size: 14px; white-space: normal;"/></p><h2 style="font-size: 18px; line-height: 40px; color: rgb(37, 140, 68); padding-left: 20px; background-color: rgb(245, 245, 245); margin-top: 20px; border-left: 3px solid rgb(37, 140, 68); border-right: 3px solid rgb(37, 140, 68); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; white-space: normal;"><span style="font-size: 16px;">2.4 灰斗鎖氣卸灰裝置</span></h2><p><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;">a) 除塵器灰斗下部設置鎖氣卸灰裝置，卸灰工作周期的設計滿足灰斗內(nèi)無粉塵堆積。<br/>b) 設置卸灰裝置運行異常及故障停機的檢測裝置，出現(xiàn)運行異常及故障停機狀況時發(fā)出聲光報警信號。<br/>c) 鎖氣卸灰裝置的電機防護等級為IP55。（保護等級IP55表示：設備保護和外來物保護等級5，即設備無法完全防止灰塵侵入，但侵入灰塵量不會影響電氣正常運作；設備防水保護等級5，即設備可以防止大浪的水侵入，防止大浪或噴水孔急速噴出的水侵入。）<br/>2.5 除塵器位置的布置<br/>5.5.1 除塵器的布置遠離明火區(qū)域，其間距不小于25m。<br/>2.5.2 除塵器進風管不直通建筑物內(nèi)部，進風管設置在與進入建筑物內(nèi)部的外墻保持90°夾角的除塵器側面、或者頂部，或設置在與建筑物的外墻面夾角成180°的除塵器的正面位置。<br/>2.5.3 除塵器及內(nèi)部的零部件安裝牢固，不產(chǎn)生碰撞、摩擦。<br/>2.5.4 除塵器及建筑物外部的風管采取防水霧、雨水滲入的措施。<br/>2.5.5 除塵器應符合GB 50057規(guī)定的防雷安全要求。<br/></span></p><p><img src="/storage/images/20211030/e6064a25f033d371604dd3de5f287e89.jpg"/></p><h2 style="font-size: 18px; line-height: 40px; color: rgb(37, 140, 68); padding-left: 20px; background-color: rgb(245, 245, 245); margin-top: 20px; border-left: 3px solid rgb(37, 140, 68); border-right: 3px solid rgb(37, 140, 68); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; white-space: normal;"><span style="font-size: 16px;">2.6.</span></h2><p><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;">2.6.1 風管采用鋼板焊接而成，風管的設計強度不小于除塵器的設計強度。<br/>2.6.2 風管內(nèi)表面光滑，并采取防銹措施。<br/>2.6.3 在水平風管每間隔6米處，以及風管彎管夾角大于45°的部位，設置清灰口，風管非清理狀態(tài)時清灰口封閉，其設計強度大于風管的設計強度。<br/>2.6.4 室內(nèi)主風管末端配電磁清灰閥，定時開啟，防止管道內(nèi)部積灰。設備停機后，在電磁清灰閥開啟的情況下，除塵器繼續(xù)工作至少10min。<br/>2.6.5 風機出風口管道排至15米高。<br/>2.6.6 防雷由客戶找有資質單位單獨設置，不能設置在排氣筒上。</span><br style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; font-size: 14px; white-space: normal;"/></p><h2 style="font-size: 18px; line-height: 40px; color: rgb(37, 140, 68); padding-left: 20px; background-color: rgb(245, 245, 245); margin-top: 20px; border-left: 3px solid rgb(37, 140, 68); border-right: 3px solid rgb(37, 140, 68); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; white-space: normal;"><span style="font-size: 16px;">2.7 風機</span></h2><p><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;">2.7.1 除塵系統(tǒng)的通風機葉片應采用導電、運行時不產(chǎn)生火花的材料制造，防護等級IP55。<br/>2.7.2 風機及葉片應安裝緊固、運轉正常，不產(chǎn)生碰撞、摩擦和異常雜音。</span><br style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; font-size: 14px; white-space: normal;"/></p><h2 style="font-size: 18px; line-height: 40px; color: rgb(37, 140, 68); padding-left: 20px; background-color: rgb(245, 245, 245); margin-top: 20px; border-left: 3px solid rgb(37, 140, 68); border-right: 3px solid rgb(37, 140, 68); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; white-space: normal;"><span style="font-size: 16px;">2.8 系統(tǒng)控制</span></h2><p><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;">2.8.1 除塵系統(tǒng)采用PLC控制、觸摸屏顯示。<br/>a）控制除塵系統(tǒng)布袋除塵器脈沖閥、翻轉卸灰閥、風機。<br/>2.8.2 除塵系統(tǒng)設置啟動與停機控制裝置。除塵系統(tǒng)先于生產(chǎn)加工系統(tǒng)啟動，生產(chǎn)加工系統(tǒng)停機時除塵系統(tǒng)至少延時停機10min。</span><br style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; font-size: 14px; white-space: normal;"/></p><h2 style="font-size: 18px; line-height: 40px; color: rgb(37, 140, 68); padding-left: 20px; background-color: rgb(245, 245, 245); margin-top: 20px; border-left: 3px solid rgb(37, 140, 68); border-right: 3px solid rgb(37, 140, 68); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; white-space: normal;"><span style="font-size: 16px;">2.9 安全標志</span></h2><p><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;">除塵系統(tǒng)按GB2894的要求設備安全標志，風管按GB7231的要求設置安全標志、設別色或設別符號。<br/>三、除塵設備的安裝調(diào)試<br/>3.1安裝前對除塵器各部件進行***檢查，檢查零部件是否完好齊全，如發(fā)現(xiàn)缺少、損壞或變形要修補齊全后方可安裝。<br/>3.2對濾袋、籠骨要認真逐個檢查，如發(fā)現(xiàn)脫焊、彎曲變形或有毛刺，要進行修整后再允許安裝濾袋。<br/>3.3檢查排灰系統(tǒng)的傳動部份是否靈活、減速機和軸承等處是否注入潤滑劑，螺旋機內(nèi)有無雜物，絞龍內(nèi)有無卡拌現(xiàn)象，確認正常合格后方可進行試運轉。<br/>3.4除塵器的安裝基礎應在同一水平面上，如不平可用薄鋼板墊平，以防除塵器變形。<br/>3.5除塵器的門蓋和進出風口法蘭應襯墊密封材料，保證不泄漏。<br/>3.6氣包、脈沖電磁閥與噴吹管的連接處應可靠、密封，不能有漏氣現(xiàn)象。<br/>3.7脈沖控制儀和脈沖電磁閥的安全應符合該產(chǎn)品使用說明書的規(guī)定。<br/>3.8整個除塵器應經(jīng)過***檢查確無問題，并經(jīng)過試運行后，方可投入系統(tǒng)使用。<br/>3.9除塵器投入系統(tǒng)使用時，應根據(jù)實際清灰需要確定噴吹寬度、間隔和周期，并檢查除塵器阻力損失和排灰情況，測定除塵效率。<br/>3.10除塵器管道及附屬設備應油漆并做好防腐處理。<br/>3.11除塵器在每次使用時，排灰裝置的電動機、脈沖控制儀和單獨供氣的空氣壓縮機應先啟動（一般應提前一、二分鐘），然后再啟動風機。停機時的程序則相反。<br/></span></p><p><img src="/storage/images/20211030/4622610d3793ffef60b27f8f23dd24ee.jpg"/></p><h1 style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; white-space: normal;"><span style="font-size: 16px;">四、<a target="_blank" title="脈沖布袋式除塵器">脈沖布袋式除塵器</a>的維護檢修</span></h1><p><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;">4.1除塵器投入運行后，應有專人管理維修，應熟悉除塵器的工作原理及技術性能，掌握調(diào)整與維修方法，每班巡回檢查并建立運行記錄。<br/>4.2壓縮空氣的油水分離器、過濾器、儲氣罐和除塵器氣包應每班排污一至二次。<br/>4.3壓縮空氣過濾材料每隔9-12個月要更換一次。<br/>4.4脈沖控制儀和脈沖電磁閥應有專人巡視，每班不應少于二次，檢查其噴吹是否正常，如有故障應立即排除。<br/>4.5排氣口如有冒灰現(xiàn)象，應檢查濾袋有否脫落、破損，籠骨壓板有否松動，橡膠墊有否老化，可打開上箱體進行判別。<br/>4.6如每次噴吹后發(fā)現(xiàn)排氣口冒灰，屬于清灰過度，應調(diào)整脈沖寬度及清灰周期。<br/>4.7機械傳動部份應定期注入潤滑油、更換易損件。<br/>4.8各類橡膠密封件應定期更換。<br/>4.9除塵系統(tǒng)至少每半年進行一次維護檢修。除塵系統(tǒng)維護檢修作業(yè)前，應清除作業(yè)區(qū)、除塵系統(tǒng)內(nèi)部及周邊區(qū)域的粉塵，明火作業(yè)應按照GB 15577的規(guī)定采取防火安全措施。維護檢修時，應針對濾袋清灰、殘留粉塵的狀況更新、更換布袋。</span></p><p><br/></p></p> </div> <div class="mmoy8ssk" id="bdshare" 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